Design and modeling: The introduction of clay milling machines has changed everything

Once, building a 1:1 clay model was a test of endurance. Piling up mud, finding symmetry, and fine-tuning, every cut relies on experience and insight. Especially when replicating the left and right symmetrical surfaces, it relies on line gauges, ropes, rulers, as well as countless back-and-forth movements and fine-tuning.

Balancing Speed and Precision: Clay Modelling in Contemporary Motorcycle Design

In the development of motorcycle bodywork, clay models remain essential. From early form exploration to final surface validation, they serve as both a tangible translation of design intent and the foundation for production tooling.

Crafting Aerodynamics: The Design and Fabrication of Wind Tunnel Clay Models for Passenger Cars

As automotive competition in China intensifies and customer expectations rise, design validation tools are evolving fast. Among them, full-scale clay models used in wind tunnel testing have emerged as a critical asset for optimizing vehicle aerodynamics and acoustics. These models allow development teams to visualize, refine, and verify design proposals with scientific precision—all before a single production tool is made. This article documents the process of designing and fabricating a full-size wind tunnel clay model developed during the X95 project, revealing the techniques and lessons learned from concept to completion.